No verify speed, motor connections, and voltages on the controller, then replace controller. The controller uses the same eight wire harness that has been used on icon treadmills for the past several years. For identifying pins of sl 100,the pin that is connected to casing is collector,the pin near to. Pwm circuit for mc2100 motor controller board so, with my first prototype laid out on a breadboard i proceeded to do some testing. Find mc60 motor speed controllers related suppliers, manufacturers, products and specifications on globalspec a trusted source of mc60 motor speed controllers information. With an external assist, the motor runs, and after a couple inches of rise once jack provides sufficient mechanical advantage, mechanism runs unassisted and readily lifts the total 150 lb. Equivalent to spd cntl and scr trig lighting on the mc60. Mc60 motor controller 6001261 fitness and exercise.
Is is possible the motor brushes are in the wrong position. Pwm motor speed control circuit diagram with parts list. To get documentation on a gemini product, please refer to the following table of part numbers. Treadmill doctor mc60 upgraded treadmill motor control board. I thought speed controller and the motor is wired to this and from this board a harness runs up to where you would set a speed and incline. You are currently using the mc60s elsewhere, how are you operating them. Controller, mc60 6003236 fitness and exercise equipment. The warranty on a new upgrade mc60 is 1 year from the invoice date.
Ifit treadmill 8 week workout cd set level 3 tone new. If you confirm you have ac power into the board but this light is not lit, replace the controller. The mc60 is an scrtriac fired controller that is very ugly in noise, and usually had a large inductor and optional large cap in the motor drive circuits to eliminate a lot of that noise. Check the troubleshooting led on the motor controller. Our most versatile and configurable motor controllers yet span a wide range of power levels and offer four interface modes. This warranty does not cover damage arising from improper installation, electrical shorts or surges in other parts or house wiring, a worn out.
It is designed to replace the combination of an mc60 or mc2000 with a. I was running a treadmill motor on my drill press with an mc60 speed control that died. D6 labeled scr trg this light means that the mc60 has triggered the scr circuit and should be outputting dc voltage to the motor. Manual control of mc2100 treadmill motor controller. Nov 19, 2012 with an external assist, the motor runs, and after a couple inches of rise once jack provides sufficient mechanical advantage, mechanism runs unassisted and readily lifts the total 150 lb. Easy secure color coded terminal connections to your dc motor. Mc60 is a quadband fullfeatured gsmgprs module using lcc castellation package. Use a treadmill dc drive motor and pwm speed controller for powering tools. I initially started testing using only a simple multimeter analog to boot and a small dc motor to determine voltage levels and see if the motor would in fact vary in speed. The animeo knx motor controller wmdrm 220 240 v ac is suited for selecting from up to four individually parameterable motors for venetian blinds, roller shutters, awnings and windows. Treadmill motor speed controller circuit homemade circuit. I did notice led d11 is lit on the mc60 controller. Help me comprehend my mc60 controller page 3 the home.
The thermal protector is wired in series with the 120v ac input to the motor controller. The pololu simple motor controllers smcs make basic control of brushed dc motors easy. Motor controllers mc30, mc45, mc60, mc80, mc2000 and mc2100. Note that other treadmill motor controllers like the mc60 are self contained. Another option i have looked into in the past was a variable speed dc motor salvaged from a treadmill. How to use a potentiometer with this treadmill motor and speed controller. The motor turns, but when you step on the tread and try to walk the motor stalls and the tread stops. The the black box dc motor super controller is the easiest controller possible. The mc 60m controller is a variation of the mc 60 controller that allows a single wire harness to carry signals between the console and co ntroller. Roboclaw 2x45a motor controller pin header version roboclaw 2x45a motor controller screw. There are oodles of how tos on adding manual speed control to an mc60 motor controller board. Unlike earlier motor controllers, which had several leds monitoring different. Mc2100 treadmill motor speed control circuit el34 world.
The mc2100 combines a pwm motor controller with a power board. Roboclaw 2x45a motor controller pin header version roboclaw 2x45a motor controller screw terminal version. Coincidentally most treadmills use a 80260 vdc motor wit. Unlike the mc60 speed controller, the mc2100 needs to receive a pulse from an external circuit.
Understanding the mc60 treadmill motor controller schematic. The manual lists three different motors that were shipped with the machine. Mc2100 motor controller troubleshooting cilynx projects. I think the blue wires are for a thermal protector inside the motor. Am planning to make a belt sander form my knife work. Fw82801ba motherboard cd 75232 intel fw82801ba manual intel 815 fw82815 intel fw82801ba motherboard schematic diagram motor control mc60 manual intel chipset fw82801ba abitsl30. Find great deals on ebay for controller mc60 and mc 60 motor controller.
By varying r2 duty cycle can be varied from 0% to 100%. Power tools such as metal cutting mills and lathes, drill presses, bandsaws, sanders and more may require. Had a dc motor from an old treadmill that i needed to be able to control, and this controller is what most people have suggested. Mc60 upgraded treadmill motor control board in accessories. Dc treadmill motor controller explained belt grinder. May 03, 2018 hello, am new to this site, i need help wiring a mc30 controller from a treadmill. Understanding the mc60 treadmill motor controller schematic home.
Mc60 control board wiring to run a treadmill variable speed dc motor. I built a motor speed control circuit to drive a mc2100 motor speed control circuit board. Use a treadmill dc drive motor and pwm speed controller for. Mc60 motor controller used on some machines by healthrider, image, jumpking, lifestyler, proform, weslo. This is the board that the red and black motor wires connect directly into in the motor area. Set speed to maximum and check for dc voltage to the drive motor. Mc60 controller voltages seven spade connectors are. I can run 120vac either thru the thermal switch or directly to the controller. Mc 2100mc 2100e motor controller the mc2100 combines a pwm motor controller with a power board. Mc60 upgraded treadmill motor control board, accessories. Controller, mc60 used on some machines by lifestyler, nordictrack, proform, reebok icon, weslo.
A test run using the motor and controller from a salvaged treadmill. Use a treadmill dc drive motor and pwm speed controller for powering. One of the design features of the unit, because its commercial use is on treadmills, is a soft start feature. Pdf ac6 three phase motor control schematics diagrams circuit diagram of stepper stepper motor schematic schematic diagram motor control stepper motor controller fpga floppy stepper motor fpga 3 phase motor schematic diagram motor 3 phase motor. Nov 01, 2015 i built a motor speed control circuit to drive a mc2100 motor speed control circuit board. I know very little about electric wiring, it has two wires from the motor black and white, two black wires from the transformer 3 from the 110 cord. Great for lathe conversion and other shop machines. Im currently trying to decide if ive messed up the mc2100, or if my soldering just sucks. Can be used with any ebike brushless motor for those comfortable with wiring an ebike controller. You are currently using the mc60 s elsewhere, how are you operating them. Fortunately, lots of treadmills seem to use the same mc60 motor controller, which is compatible with this motor.
The board is marked well so it was easy to just plug and play and my motor was running in no time. I have a weslo brand treadmill motor and controller that i want to use to power a small bandsaw with, the problem is that while the control board and wiring to the motor is complete the wire harness to the control panel was cut leaving just the cable consisting of 5 wires going to the board. I havent finished the permanent driver board, but thought id upload a better version of the schematic. Mc60 motor controller installation treadmill doctor. On this forum, i found two relevant mc60 schematics, one from tom rollins trolley1, and the other from sgtwookie. How to use a potentiometer with this treadmill motor and. Mc60 pwm controller modifications the hobbymachinist. The pdfs download very slow but the detail is worth the wait so be patient. Pwm motor speed control circuit with diagram for dc motor. Ive had the motor checked at a local motor shop and no issues were found.
So we need another device to do that, and that device is called a motor controller. Use a treadmill dc drive motor and pwm speed controller. This is an upgraded motor control board that may different from the oem controller. I am trying to figure out how i can use an arduino to run an mc60 motor controller.
Read terrys pdf document for details on how the circuit works and lots of. The local push button inputs can be used as conventional push buttons or as universal knx binary. When i looked into this part, i listed my model number, the site said this is an upgraded motor control board that may different from the oem controller. The warranty on a remanufactured, upgrade mc60 is 6 months from the invoice date. These scr motor controllers are physically identical.
Where the soft start has not been disabled on mc60 controllers, i defeat the soft start by throwing a drum switch you could just a dpdt switch instead between the controller output and the motor. Wiring difference between treadmill motor control boards mc. Sep 08, 2010 mc 2100mc 2100e motor controller the mc2100 combines a pwm motor controller with a power board. Wiring difference between treadmill motor control boards. I thought speed controller and the motor is wired to this and. Hello, am new to this site, i need help wiring a mc30 controller from a treadmill. Mc60 hardware design gsmgprsgnss module series rev. It is designed to replace the combination of an mc60 or mc2000 with a pb12i or other power board. We never repair a board that hasnt failed so if for. So it basically controls the speed and direction of our motor. I will repost what i wrote on another forum, where they basically gave me advice that destroyed the controller. Usb, ttl serial, analog voltage, and hobby radio control rc.
Part numbers, brochures, instructions, and pictures youll find it all here. In this post we discuss a simple, accurate, high torque treadmill motor speed controller circuit which may be effectively installed in similar units for acquiring pwm controlled variable speed feature. I just came across an old treadmill 2 hp motor and mc 60 controller and just started looking for info on why it wont run the motor. So far the only thing i have noticed is the scr trigger led isnt doing anything nor is the cur lim led lit.
Unfollow motor speed controller mc 60 to stop getting updates on your ebay feed. Apr 26, 2012 a test run using the motor and controller from a salvaged treadmill. The only diffe rence is in the components used to allow a higher current limit on the mc 64 and a lower current limit on the mc 67. We repair other boards from icon manfactured treadmills. It works, but when the motor is stopped from a running state, it kicks momentarily in the opposite direction. Im not sure if this is a function of the motor, or perhaps the mc60. So i decided to study the motor controller on a used proform treadmill that i inherited. A common motor speed controller found in many treadmills is the mc60. Icon calibration instructions mc60 treadmill doctor.
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